Sample Preparation
About our materials growth programme
A large percentage of the materials that we study are made in our own laboratories here at Warwick. We prepare both polycrystalline and single crystal materials of a variety of classes of materials including intermetallic and oxides systems. For more details see the Single Crystal Growth page in the Research section of this web site Click here to see us at work
We have several types of system available for the preparation of samples including three infra red (IR) image furnaces, a three zone furnace, an argon arc furnace, an r.f. generator with cold boat and a range of standard furnaces, some with controlled atmospheres.
Image furnaces
We currently have four image furnaces that are used to grow single crystals of a wide range of materials. Different growth techniques have been employed including the floating zone and travelling solvent floating zone methods. An IR image furnace has a number of significant advantages over the more conventional types of apparatus that are used to prepare single crystals. Some of these are outlined below right.
NEC SC-N35HD Infra Red image furnace
Our first IR furnace was installed at Warwick in 1991. It is a two mirror system, (model SC-N35HD ), manufactured by NEC in Japan. A schematic of the furnace is shown below. Light from the two halogen bulbs is focussed by the semi-ellipsoidal mirrors onto a central zone. In this case the mirrors are gold coated water cooled aluminium blocks. Temperatures of up to 2150 degrees centigrade can be achieved in this system. The two counter rotating shafts are used to support the polycrystalline feed rod (upper shaft) and the single crystal/seed rod (lower shaft). A molten zone is established between these two solid rods.
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Schematic of our NEC 2 mirror IR image furnace. |
The liquid forming the molten zone is held in place by surface tension. The rotation of the shafts helps to stabilise and trap the melt, mix the constituents to homogenize the sample and also produces a more uniform heating of the molten material. The feed and seed rods are slowly moved downwards (growth rates vary between 0.25 and 10mm/hour). New material is introduced into the molten zone from the feed rod and deposited in the form of a single crystal onto the seed rod. The growths take place inside a quartz tube. This can be over pressured with up to 3 atmospheres of a gas that can be selected to suite the materials being prepared. Choices include a reducing atmosphere such as an argon/hydrogen mixture, an inert gas such as argon or nitrogen, or an oxidising atmosphere of air or oxygen. Sample boules of up to 80 mm in length and 8 mm in diameter can be grown. Single crystals are extracted and prepared for further studies using a range of crystal cutting and polishing tools.
Crystal Systems Incorporated F-ZT-10000-H-IV-VPS Infra Red image furnace
| The second of our IR image furnaces is a four mirror system (F-ZT-10000-H-IV-VPS) manufactured by Crystal Systems Inc. (CSI) of Japan. This machine was installed in our laboratory in 1999. It has several advantages over the older 2 mirror system. As a result of the four mirror geometry, the heat is introduced into the sample in a more uniform manner and the spatial definition of the hot zone is improved. N.B. Our recent use of lamps with flatter filaments has significantly improved the definition of the hot zone in our two mirror system. This CSI machine has a sample chamber that can be pumped out down to 10-6mbar using a turbo pump, and then flushed with an inert gas. As a result, materials that are oxygen sensitive can be prepared in this system. The growth chamber can also be over pressured to 9 atmospheres above ambient pressure. This means that we can attempt to prepare materials with higher vapour pressures. |
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The CSI IR image furnace in action. Two of the four air cooled mirrors can be seen. A camera mounted just below the centre of the mirrors is used to monitor the sample during growth. The sample shafts (top and bottom) are mounted inside stainless steel bellows. The top set of bellows is visible in this picture. |
Crystal Systems Incorporated FZ-T-12000-X-VI-VP Xenon lamp image furnace
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The third of our image furnaces is also a four mirror system (FZ-T-12000-X-VI-VP) made by Crystal Systems Inc. Japan. This machine was installed in our laboratories in September 2001. This machine is a Xenon lamp system with enough power to melt materials up to a maximum temperature of 2800 C. The uniformity of the radial illumination and the very well defined vertical power profile of this furnace allow us to perform exacting "travelling floating zone" growths using a flux. The sample chamber can be filled with a range of gases (O2, Ar,CO and various specific gas mixtures) up to a pressure of 10 atmospheres. This provides reliable, stable crystal growth conditions and can prevent decomposition or the formation of additional phases. The system can also be evacuated down to 10-6mbar, for efficient flushing and for work under vacuum. This Xenon furnace allows us to produce larger crystals of many of the materials that we produce in the halogen lamp furnaces described above. |
| Geetha preparing the four mirror IR image furnace for a growth run. |
It has also enabled us to extend our research programme towards the structural, magnetic and superconducting properties of a large number of refractory oxides, borides, carbides, silicides materials that can only be produced in the temperature range we can reach with a Xenon lamp furnace. E.g. La doped divalent alkaline-earth hexaboride CaB6and rare earth hexaborides EuB6, (itinerant versus localised ferromagnetism), borides such as REB50 materials containing the B12 icosahedra (low-dimensional magnetism) and a number of materials with specific applications, for example, SiC (high temperature electronics application) and YB66 (soft x-ray monochromator for synchrotron radiation).
Canon Machinery SC1-MDH 11020
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The newest of our four image furnaces is a 2 mirror system made by Canon Machinery, Japan and was installed in 2007. The SC1-system has a standard double elliptical mirror geometry and the two 1.5 kW lamps providing a maximum operating temperature of 2000 C. Growth speeds of between 0.5 and 50 mm/h in a flowing gas atmosphere at up to 3 bars of pressure are possible. The use of a PC makes it possible to perform active (remote) control of the drive motors and lamps and to collect a record of the growth for later analysis. |
| The Canon Machinery SC1-MDH 11020 showing the furnace and the PC control unit. |
Other sample preparation facilities
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A radio frequency (rf) generator and cold boat system are used to zone refine and prepare polycrystalline samples of metallic materials. The rf generator is 30kW Stanelco set . The copper water cooled cold boat is mounted inside a quartz tube. This tube can be pumped down to 10-6mbar using a diffusion pump and flushed with inert argon gas. Polycrystalline samples of intermetallic alloys and compounds can prepared using our tri arc argon arc furnace. In this system oxygen sensitive materials are melted under an inert argon atmosphere. Samples are heated by an arc from a set of three thoriated tungsten electrodes. The system uses a conventional welding power supply generating currents of up to 50 amperes. The molten samples are supported on a water cooled copper hearth. Materials can be cold cast into stick moulds or used to prepare single crystal samples by conventional flux methods. A conventionally heated three zone furnace is used to prepare single crystal materials via the vapour transport method. A conventionally heated three zone furnace is used to prepare single crystal materials via the vapour transport method. A number of conventional furnaces are used for preparing polycrystalline materials and annealing. We also have x-ray and SEM/EDAX facilities available in the Physics Department. |
| Preparation of a pellet of Ni-B flux in the rf-cold boat system. The sample can be seen glowing inside the copper work coil. |
Please click here to view a list of available sample preparation chemicals.
Real time x-ray Laue system
| The quality of the single crystals we grow are checked, and samples are aligned for experiments, using a real time Laue X-ray imaging system.
The Photonic-Science Samples can be translated in the beam using a system of motorised stages provided the Newport Corporation |
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Photonic-Science Laue camera and Newport translation stages in use on a Philips x-ray generator |
